Sub Contract work from Garments to Garments

Sub Contract work from Garments to Garments

Sub Contract work from Garments to Garments is the common process when capacity going idle. The sub contract is not allowed to in 100% RMG export oriented garments factory commonly. But internally involving buyer and BGME both are concerning to execute the sub contract process by inter bond.

Sub contract is most essential job to take proper order form other factory. when capacity blank factory propose or hire some order to other factory, they factory dose offer minimum or low price. On the other hand, when capacity is full and give some order from other factory price will be high.

So, the management is concern about giving or take the sub contract order depended on capacity. The major part of sub contract order give or take by SMV of this order.

Style- 26321S002
Productivity Information:
Price Quotation: 
A. Considering  10% Profit
Factory Overhead             55.24
Nett Profit               6.14
Sales Price            61.38
CM Revenue             61.38
B. Considering  5% Profit
Factory Overhead             55.24
Nett Profit               2.91
Sales Price            58.15
CM Revenue             58.15
C. Considering  0% Profit
Factory Overhead             55.24
Nett Profit                  –  
Sales Price            55.24
CM Revenue             55.24
Sub Contract Pricing in different percentage

The sub contract pricing in different percentage when giving order from other garments factories the above calculation is most appropriate. You may details is below video.

Sub Contract Rate Offer

Please click for soft excel file>>>>

Work Station and Activity Process in RMG Sectors

Cut Panel Rejection Analysis Report

Work Station and Activity Process in RMG Sectors is a special space designed for Production or source of revenue. Intended primarily to be used by one person & One machine at a time or individually a machine or a men, they are commonly connected to a line area and link to another workstation to next one.

When a company or factory process or manufacturing a product like pant, shirt, it has contain a SMV depend on process time plus individual activity time to calculate the Work Station. Including the process and activity time factory has need operators, Helpers and Machine to complete the total process or activity.

Work Station and Activity Process in RMG Sectors
Work Station

The below table is a bottoms product activity process and work station required information.
Operation Bulletin
Operation CodeM/CPreparation of  front partSMVTar/HrProcess gradeReq W-PlaceOperatorHelper
939OL4over edge at seam ,facing &single fly double fly 1 x 40.400150Q0.8711 
295LS1 Hem coin pkt opening – 10cm x 10.200300Q0.4311 
 OL3Coin pocket overedge0.100600R0.2211 
547LS2attach coin pkt to seam 16  cm  x 20.300200P0.6511 
122LS1Attach same to pocketing 18 cm 1*20.350171p0.7611 
122LS1Attach facing to pocketing –  18cm 1x 20.350171p0.7611 
344OL3 Close  front pkt bag – 30cm0.300200Q0.6511 
347LS1Invert & top stitch front pkt bag – 18cm0.350171P0.7611 
694OL4Join front rise with single fly  (12 cm)0.320188Q0.6911 
918LS1top stitch at  single fly & zipper join 0.350171Q0.7611 
699LS1Attach Double Fly & Zip. W/Right F0.250240Q0.5411 
919LS1join two part after attached  double fly 0.400150P0.8711 
95LS2Top stitch J-stitch (22 cm )0.276217SP0.6011 
 LS1attach binding at front pkt opening x 20.400150 0.8711 
116LS1Attach front L/R pocket – 22 cm0.350171P0.7611 
916LS2Roll front pkt opening  1X 20.400150P0.8711 
891LS2High close (14 cm )0.400150Q0.8711 
589LS1Front pkt opening Tack  1x 4 (12 cm)0.250240Q0.5411 
 OL4Overedge at front part side 1×20.400150p0.8711 
  Preparation of  Back part       
129FOAFOA Join back yoke – 23 cm 0.300200SP0.6511 
207MAN trim yoke0.242248SI0.521 1
130FOAFOA Join back rise – 33cm0.300200SP0.6511 
 OL5Panel join at back pkt 1×20.300200  11 
827LS1Hem Back  pocket opening -1×20.250240P0.5411 
214IRONIron back pocket  x 2(30-32 cm x 2)0.400150SI0.872 2
131MANMark back pocket location – 2x-Rev0.350171S0.761 1
 MANmeasure & cut reinforcement 0.150300 0.431 1
 LS2attach reinforcement at back 0.500100 1.3022 
786LS1Attach back pocket 0.500120P1.0822 
921LS12nd stitch at back pkt  ( 5 side  )(36 cm x 2)0.500120P1.0811 
 OL4Overedge at back part side 1×20.400150 0.8711 
  Preparation of  Assembling       
142MANMatch front & back0.300200S0.651 1
559OL5Close inseam – 166cm0.500120p1.0822 
476FOATop stitch inseam 115cm0.350171P0.7611 
762OL5O/L-Close Side seam-105cm0.500120P1.0822 
146LS2Top stitch side seam over hips0.460130P1.0011 
 LS1safty stitch at side seam 0.400120 1.0822 
384LS1Cut  & tack label0.300200R0.6511 
596LS1attach care label at side with insert poly0.350171R0.7611 
363LS1Make loop 5 pcs0.400150R0.8711 
340MANMark belt loops location – x  50.300200S0.651 1
 IRONIron at patch attach0.250240 0.541 1
 LS1Attach patch at waist belt0.300200 0.6511 
282LS1Attach 5 loops to waist line0.450133P0.9822 
965FUSEFusing at belt, s. fly & D. fly0.350171S0.761 1
967MANmark at belt0.300200S0.651 1
450MANMatch waist belt to body0.350171S0.761 1
564KANSAIAttached  waist belt to body – 90cm  single belt0.460130SP1.0022 
973MANcut belt mouth extension & turn up 0.300200S0.651 1
 MANStitch opening at belt  Mouth0.350150S0.871 1
837LS1Mouth Close lower 0.350171SP0.7611 
 MANMark at  Mouth & Loop0.250240S0.541 1
838LS1Mouth Close upper 0.350171SP0.7611 
348BTBartack 5 loops 5×20.70086P1.5222 
477BTbartack 1/4 to body   x 14 point 0.98061P2.1222 
740LS1bottom hem 32 cm 0.500120SP1.0811 
 LS1attach main label 0.300200 0.6511 
944EHEyelet hole at waist belt  1x 10.140429P0.3011 
  TOTAL20.88   685414
    Machine Requirement: 
Preparation of  front part6.15 LS1260FL0 
Preparation of  Back part4.19 LS270BT4 
Preparation of  Assembling10.54 OL320FUSE1 
Total20.88 OL440KANSAI2 
  Total =68    
Preparation of Work Station Plan given an order from buyer

The above table is contain the all information which is help you more effective work station plan to production for every bottom’s factories.

Workstation is identify the enhance capacity of Garments Sectors

How to Calculate SM

Workstation is identify the enhance capacity of Garments Sectors. Also work station is a special space designed for Production or Revenue source. Intended primarily to be used by one person & One machine at a time, they are commonly connected to a line area and link to another workstation.

Work station is commonly use in IT, RMG and other manufacturing companies. Workstation is a system to identify manufacturing companies capacity. Like that RMG sectors- One machine, One Man and one day means SMV 600MM for Woven unit.

Regulation and observation of the workstation are important issues for a guarantor if the workstation can be used properly. However, performance will be properly regulated and revenue will increase yearly basis.

Work station is the most valuable element of calculation of total capacity of a factory. If we are thinking a 09 (Nine) line woven bottoms factory. Where are involve Some productivity information. Which are-
 Work Station >>>    646  
    Total Manpower >>>>    1198  
    Sewing Man  >>>>    641  
    Sewing Machine >>>>    516  
    Man Machine Ratio   (MMR) >>>>    1.24:1  
    Total Man Machine   Ratio (TMMR) >>>>    2.32:1  
    Working Hr/Day >>>  10  
    Working Days >>>>   302  
    Efficiency >>>    62%  
    Available Standard   Minute in Lac>>>> ???
    Total Available Minute   in Lac >>>>>????
    SM/Pcs >>>>?????
Work station will be efective when it will be measure effectively.