Month: July 2020

Work Station and Activity Process in RMG Sectors is a special space designed for Production or source of revenue. Intended primarily to be used by one person & One machine at a time or individually a machine or a men, they are commonly connected to a line area and link to another workstation to next one.

When a company or factory process or manufacturing a product like pant, shirt, it has contain a SMV depend on process time plus individual activity time to calculate the Work Station. Including the process and activity time factory has need operators, Helpers and Machine to complete the total process or activity.

The below table is a bottoms product activity process and work station required information.

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Operation Bulletin
Operation Code	M/C	Preparation of  front part	SMV	Tar/Hr	Process grade	Req W-Place	Operator	Helper
939	OL4	over edge at seam ,facing &single fly double fly 1 x 4	0.400	150	Q	0.87	1	1
295	LS1	Hem coin pkt opening – 10cm x 1	0.200	300	Q	0.43	1	1
	OL3	Coin pocket overedge	0.100	600	R	0.22	1	1
547	LS2	attach coin pkt to seam 16  cm  x 2	0.300	200	P	0.65	1	1
122	LS1	Attach same to pocketing 18 cm 1*2	0.350	171	p	0.76	1	1
122	LS1	Attach facing to pocketing –  18cm 1x 2	0.350	171	p	0.76	1	1
344	OL3	Close  front pkt bag – 30cm	0.300	200	Q	0.65	1	1
347	LS1	Invert & top stitch front pkt bag – 18cm	0.350	171	P	0.76	1	1
694	OL4	Join front rise with single fly  (12 cm)	0.320	188	Q	0.69	1	1
918	LS1	top stitch at  single fly & zipper join	0.350	171	Q	0.76	1	1
699	LS1	Attach Double Fly & Zip. W/Right F	0.250	240	Q	0.54	1	1
919	LS1	join two part after attached  double fly	0.400	150	P	0.87	1	1
95	LS2	Top stitch J-stitch (22 cm )	0.276	217	SP	0.60	1	1
	LS1	attach binding at front pkt opening x 2	0.400	150		0.87	1	1
116	LS1	Attach front L/R pocket – 22 cm	0.350	171	P	0.76	1	1
916	LS2	Roll front pkt opening  1X 2	0.400	150	P	0.87	1	1
891	LS2	High close (14 cm )	0.400	150	Q	0.87	1	1
589	LS1	Front pkt opening Tack  1x 4 (12 cm)	0.250	240	Q	0.54	1	1
	OL4	Overedge at front part side 1×2	0.400	150	p	0.87	1	1
		Preparation of  Back part
129	FOA	FOA Join back yoke – 23 cm	0.300	200	SP	0.65	1	1
207	MAN	trim yoke	0.242	248	SI	0.52	1		1
130	FOA	FOA Join back rise – 33cm	0.300	200	SP	0.65	1	1
	OL5	Panel join at back pkt 1×2	0.300	200			1	1
827	LS1	Hem Back  pocket opening -1×2	0.250	240	P	0.54	1	1
214	IRON	Iron back pocket  x 2(30-32 cm x 2)	0.400	150	SI	0.87	2		2
131	MAN	Mark back pocket location – 2x-Rev	0.350	171	S	0.76	1		1
	MAN	measure & cut reinforcement	0.150	300		0.43	1		1
	LS2	attach reinforcement at back	0.500	100		1.30	2	2
786	LS1	Attach back pocket	0.500	120	P	1.08	2	2
921	LS1	2nd stitch at back pkt  ( 5 side  )(36 cm x 2)	0.500	120	P	1.08	1	1
	OL4	Overedge at back part side 1×2	0.400	150		0.87	1	1
		Preparation of  Assembling
142	MAN	Match front & back	0.300	200	S	0.65	1		1
559	OL5	Close inseam – 166cm	0.500	120	p	1.08	2	2
476	FOA	Top stitch inseam 115cm	0.350	171	P	0.76	1	1
762	OL5	O/L-Close Side seam-105cm	0.500	120	P	1.08	2	2
146	LS2	Top stitch side seam over hips	0.460	130	P	1.00	1	1
	LS1	safty stitch at side seam	0.400	120		1.08	2	2
384	LS1	Cut  & tack label	0.300	200	R	0.65	1	1
596	LS1	attach care label at side with insert poly	0.350	171	R	0.76	1	1
363	LS1	Make loop 5 pcs	0.400	150	R	0.87	1	1
340	MAN	Mark belt loops location – x  5	0.300	200	S	0.65	1		1
	IRON	Iron at patch attach	0.250	240		0.54	1		1
	LS1	Attach patch at waist belt	0.300	200		0.65	1	1
282	LS1	Attach 5 loops to waist line	0.450	133	P	0.98	2	2
965	FUSE	Fusing at belt, s. fly & D. fly	0.350	171	S	0.76	1		1
967	MAN	mark at belt	0.300	200	S	0.65	1		1
450	MAN	Match waist belt to body	0.350	171	S	0.76	1		1
564	KANSAI	Attached  waist belt to body – 90cm  single belt	0.460	130	SP	1.00	2	2
973	MAN	cut belt mouth extension & turn up	0.300	200	S	0.65	1		1
	MAN	Stitch opening at belt  Mouth	0.350	150	S	0.87	1		1
837	LS1	Mouth Close lower	0.350	171	SP	0.76	1	1
	MAN	Mark at  Mouth & Loop	0.250	240	S	0.54	1		1
838	LS1	Mouth Close upper	0.350	171	SP	0.76	1	1
348	BT	Bartack 5 loops 5×2	0.700	86	P	1.52	2	2
477	BT	bartack 1/4 to body   x 14 point	0.980	61	P	2.12	2	2
740	LS1	bottom hem 32 cm	0.500	120	SP	1.08	1	1
	LS1	attach main label	0.300	200		0.65	1	1
944	EH	Eyelet hole at waist belt  1x 1	0.140	429	P	0.30	1	1
		TOTAL	20.88				68	54	14
				Machine Requirement:
Preparation of  front part	6.15		LS1	26	0	FL	0
Preparation of  Back part	4.19		LS2	7	0	BT	4
Preparation of  Assembling	10.54		OL3	2	0	FUSE	1
Total	20.88		OL4	4	0	KANSAI	2
		OL5	5	0	IRON	3
		PTS	0	0	MAN	10
		FOA	3	0	EH	1
		Total =	68

The above table is contain the all information which is help you more effective work station plan to production for every bottom’s factories.