RMG Rejection Analysis Report

Cut Panel Rejection Analysis Report

RMG rejection analysis report also an another tools to followup improvement less rejection into process. When management daily followup the process by generating RMG rejection analysis report, departmental process concerns are effective work with his responsibility,

In RMG sectors there are 06 (Six) types of process. The every process has goes to through some rejection. Every Rejection should be reported by the departmental head to top management.

The 06 (Six) types of process are 1) Store & Inventory 2) Cutting 3) Sewing 4) Washing 5) Embroidery& Printing & 6) Finishing. Every process has rejection his won executed process. So, we can say that, rejection analysis report is most important to improve companies profit.

  1. Store & Inventory: Some rejection has occurre initially when fabric received from suppliers with quality fails to checking.
  2. Cutting: Some cut panel rejection has occurre when cutting department cut the fabric with CAD consumption.
  3. Sewing: Sewing rejection is common rejection to every garments factories. It has occurre by stitching, needling, Oiling and so on.
  4. Washing: Washing is also common rejection to every garments factories. It has occurre by lots of washing process.
  5. Embroidery & Printing: Embroidery & Printing rejection is included with cutting department by cut panel.
  6. Finishing: Here the rejection is occurre by concern buying QC or internal QA. The finishing rejection is most important to meet the full shipment. Lots of rejection has occurre in this department.

We can also download the Rejection Analysis Report from here>>>

How to Calculate Standard Minute (SM), Produce Minute (PM) & Input Minute (IM) in RMG Secctors

How to Calculate SM

How to Calculate Standard Minute (SM), Produce Minute (PM) & Input Minute (IM) in RMG SecctorsSM is defined as the time which is allowed to perform a completed a Garments Product. Normally it is expressed in SMV. The full elaboration of SMV is Standard Minute Value. SMV term is commonly used in the garments industry. SM is also known as Standard Allocated Minute (SAM). For smooth and timely shipment an export order a exporter need to proper SMV set up in garments production floor.

Professional accountant (ICMAB, ICAB, ACCA) and Industrial Engineering (IE) are both debated by Standard Minute (SM), Produce Minute (PM), Standard Minute Value (SMV), Actual Minute (AM), Imput Minute (IM). 

We need some basic information to calculate SMV, SM, PM, IM, AM. Here the below information are 09 (Nine) Line Woven Bottoms Garments Industry

Work Station646
Total Manpower1198
Sewing Man641
Sewing Machine516
Man Machine Ratio (MMR)1.24:1
Total Man Machine Ratio (TMMR)2.32:1
Working Hr/Day9.78
Working Days148
Efficiency62%
Available Standard Minute in Lac348
Total Available Minute in Lac556
SM/Pcs20.19
Data of Productivity



General formula of SMV is given below-

SMV= Basic time + Allowance







General formula of Produce Minute (PM) or Actual Minute (AM) isgiven below-

PM or AM= Man*Hours*60



General formula of Input Minute (IM) or Standard Minute (SM) isgiven below-

IM or SM= SM*Actual Production


Workstation is identify the enhance capacity of Garments Sectors

How to Calculate SM

Workstation is identify the enhance capacity of Garments Sectors. Also work station is a special space designed for Production or Revenue source. Intended primarily to be used by one person & One machine at a time, they are commonly connected to a line area and link to another workstation.

Work station is commonly use in IT, RMG and other manufacturing companies. Workstation is a system to identify manufacturing companies capacity. Like that RMG sectors- One machine, One Man and one day means SMV 600MM for Woven unit.

Regulation and observation of the workstation are important issues for a guarantor if the workstation can be used properly. However, performance will be properly regulated and revenue will increase yearly basis.

Work station is the most valuable element of calculation of total capacity of a factory. If we are thinking a 09 (Nine) line woven bottoms factory. Where are involve Some productivity information. Which are-
 Work Station >>>    646  
    Total Manpower >>>>    1198  
    Sewing Man  >>>>    641  
    Sewing Machine >>>>    516  
    Man Machine Ratio   (MMR) >>>>    1.24:1  
    Total Man Machine   Ratio (TMMR) >>>>    2.32:1  
    Working Hr/Day >>>  10  
    Working Days >>>>   302  
    Efficiency >>>    62%  
    Available Standard   Minute in Lac>>>> ???
    
    Total Available Minute   in Lac >>>>>????
   
    SM/Pcs >>>>?????
Work station will be efective when it will be measure effectively.

List of Machinery for Garments Sectors | Woven Bottom Machinery List

List of Machinery  for garments sectors and woven bottom  are most powerful source of earning, early return on investment business in Bangladesh. The below machinery list for your kind information for woven tops and bottom in Bangladesh or other countries.

List of Machinery

Garments Sewing Machine

Name of Company ABC LTD.

  • Location – Company’s own premises, Dhaka.
  • Floor Area – About 60,000 ft.
  • Capacity: 300,000-350,000 pcs (per month- by considering 5 pocket denim) of Mens and Ladies casual wear including Tops and Bottoms in Denim and other medium to heavy materials.
  • Number of Production Lines : 08

List of Machinery at a glance:

SL

MACHINE NAME BRAND MODEL QTY Total Qty.
01 SINGLE NEEDLE LOCK STITCH M/C JUKI DDL-8300NH 48 267 sets
JUKI DDL-8700H7WB/87007WB 205
TYPICAL GC6150M 01
JACK JK5550 02
JUKI DLM-5200ND 11
02 TWO NEEDLE LOCK STITCH M/C JUKI LH-3128 GF, LH-3528 GF 39 68 sets
JUKI LH-3168, LH-3568 GF 29
03 OVER LOCK M/C JUKI MO-6716F (5 THREAD) 51 70 sets
JUKI MO-6714 (4 THREAD) 19
04 TWO NEEDLE CHAIN STITCH M/C JUKI MH-380 FU 13 13 sets
05. FEED OFF THE ARM JUKI MS-1261F 28 28 sets
06 BUTTON HOLE M/C (MANUAL) JUKI LBH781U 06 06 sets
07 BUTTON SEWING M/C (ELECTRONIC) JUKI LK-1903A 04 04 sets
08 BARTACKING M/C (ELECTRONIC) JUKI LK-1900A 33 33 sets
09 VELCRO ATTACH M/C 60 MM (L) x 100 MM (SHAPE TACKING) JUKI LK-1930H 02 02 sets
10 VELCRO ATTACH M/C60 MM (L) x 220 MM JUKI AMS-210EH 04 04 sets
11 BELT LOOP CUTTER M/C ACE C-11 sets
12 BELT LOOP MAKING M/C KANSAI B-2000C 08 08 sets
13 EYELET BUTTON HOLE JUKI MEB-320J 05 05 sets
14 STRAIGHT KNIFE CUTTING M/C KM KS-AUV 09 09 sets
15 BAND KNIFE CUTTING M/C MAX MAX-700 01 01 set
16 END CUTTER M/C EASTMAN EC-3 07 07 sets
17 THREAD WINDING M/C HASHIMA HW-20C 02 02 sets
18 SNAP FIXING M/C TSSM TS-47/ 19 19 sets
19 FUSING M/C HASHIMA HP-450C 0 set
20 FUSING M/C HASHIMA HP-600LCS 01 01 sets
21 STEAM IRON VEIT AS-1450 17  17 sets
COOLSET COOLSET-2101
22 ZIG ZAG M/C JUKI LH-391N 07 07 sets
23 METAL DETECTOR M/C PANDORA CE MET 30+ 01 01 set
24 FABRIC INSPECTION M/C LOCAL LOCAL 01 01 set
25 THREAD SUCKER M/C LOCAL LOCAL 01 01 set
26 CARTON STRAPPING M/C TSSM sets
27 STAPLE ATTACHER M/C SAGA SPA-80 set
28 LABEL CUTTER M/C LOCAL LOCAL 02 02 sets
29 BOILER AZAD LOCAL (Big 1 + Mini 1) 01 01 sets
30 AIR COMPRESSOR LOCAL LOCAL 02 02 set
31 STAPLE PIN ATTACHER AVERY DENNISON ST9000 03 03 sets
32 MULTI NEEDLE CHAIN STITCH KANSAI KS-1404 17 17 set
33 HAND CLOTH CUTTING KM 01 01 set
34 INTER LOCK FLATBED SIRUBA 01 01 set
35 SHELL STITCH 01 01 set
36 THREE KING VELCO CUTTER 01 01 set
37 BUTTON PULL TEST SAFGUARD 01 01 set
38 LIGHT BOX VARIVAID CAC-60 01 01 set
39 GENERATOR MTU 01 01 set
Total No. of  Machines = 606 606 sets

 

At first you have to consider the factory area, capacity and production plan. I think so, the below list of machinary must be helpful for any investors to garments industries. So, if think that you want to start a newly manufacturing business in Bangladesh, We will be purchase or import above Machinery.

 

List of Machinery in Garments Sectors.

 

Important Machinery List When You Newly Start A Manufacturing Business in RMG Sectors.

Garments Machinery List are Bangladesh Garments industries. In Bangladesh the garments sector are most powerful source of earning or early return on investment.

Automatic Coil Machine

So, if think that you want to start a newly manufacturing business in Bangladesh than the below machinery list for your kind information for woven tops and bottom. At first you have to consider the factory area, capacity and so on.

Woven Tops-

  • Location – Address.
  • Floor Area – About 163,000 sq. ft.
  • Capacity : 350,000 ~ 400,000 pcs. of Men’s/ Children’s formal shirts per month.
  • Number of Production Lines : 15

SPECIAL MACHINERY AT A GLANCE for  woven tops

 

SL#

MACHINE NAME BRAND MODEL Qty
01 ZIG-ZAG STITCHING M/C PROTEX 02 sets
02 SADDLE STITCH M/C JUKI SS-3888 05 sets
03 BLIND STITCH M/C TREASURE BS -101 02 sets
04 PIN HOLE M/C STAGER SZ25 01 set
05 FRONT PLACKET FUSING M/C NGAISHING NS-8233 05 sets
06 THREE NEEDLE CHAIN STITCH M/C NISHO NY-3830 03 sets
07 FRONT PLKT. CUTTING M/C NGAISHING NS-94-1 01 sets
08 SLEEVE PLACKET FORMING NGAISHING NS-2410 05 sets
09 METAL DETECTOR LOCK / CINTEX/HASIMA MET-30 06 sets
10 CAD SYSTEM INVESTRONICA 14 sets
11

FUSING M/C

NGAI SHING

NS-8934

01 set
HASHIMA HPM – 600 B/LCS 09 sets
FIBLON HM – 450 01 set
FIBLON FA-700DS 01 set
KEUMSUNG KFP – 177- 8 01 set
12 ARM HOLE FUSING M/C NGAISHING NS-8230/335 07 sets

13

SIDE SEAM FUSING M/C NGAISHING NS-8232 04 sets

14

PIN TUCK M/C(25 NEEDLE) MURATA WX-008 01 set

15

PIN TUCK M/C(12 NEEDLE) RENOUN MT-12 02 sets

16

BUTTON TESTING SOLUTION SAFGUARD 01 set

17

NEEDLE SEARCH M/C HASHIMA HN-25 06 sets

18

ELECTRONIC B/H M/C BROTHER HE-800A 62 sets

19

FABRIC RELAXATION M/C LOCAL FRM-101 02 set

TOTAL SPECIAL MACHINES =

142 sets

MACHINERY BY BRAND / MODEL:

 

SL#

MACHINE NAME BRAND MODEL BGL Sample & Others Qty Total Qty
01 SINGLE NEEDLE LOCK STITCH M/C JUKI DDL-227 06 00 06 624 sets
JUKI DDL-5530 30 09 39
JUKI DDL-8300 105 04 109
JUKI DDL-8700 108 06 114
JUKI DLN-5410 10 00 10
JUKI DLM-5200N 07 00 07
BROTHER DB2-B735-3 52 22 74
BROTHER DB2-736-3 36 11 46
BROTHER DB2-B737- 06 00 06
BROTHER SL-737 21 00 21
BROTHER DD-777 04 01 05
BROTHER DD7100+710A 20 00 20
BROTHER S-7200 17 00 17
BROTHER SL-1010 59 00 59
BROTHER SL-2110 06 00 06
BROTHER S-6200 47 00 47
BROTHER SL-2110-303 07 00 07
CELSTER 00 02 02
JACK JK-5550 05 20 25
TYPICAL GC-6150H 00 04 04
02 SINGLE NEEDLE CHAIN STITCH M/C JUKI MH-481 14 02 16 16 sets
03 TWO NEEDLE LOCK STITCH M/C JUKI LH-3528S 04 00 04 30 sets
JUKI LH-3128 04 01 05
TYPICAL GC-6842H 00 00 00
BROTHER LT2-B842-3 08 01 09
BROTHER T-8420A 12 00 12
04 OVER LOCK M/C JUKI MO-2316 05 00 05 59sets
JUKI MO-2416 01 02 03
JUKI MO-3616 05 00 05
JUKI MO-3716 00 00 00
JUKI MO-6716 25 02 27
PEGASUS MO-732 08 01 09
PEGASUS MX-3216 06 01 07
TYPICAL GN-2000A 02 01 03
05 TWO NEEDLE CHAINSTITCH M/C JUKI HM-380 10 02 12 12 sets
06 PIN TUCK (25 NEEDLE) MURATA WX-008 01 00 01 03 sets
07 PIN TUCK (12 NEEDLE) RENOUN MT-12 01 01 02
08 MULTINEEDLE CHAINSTITCH M/C KANSAI DFB-1404 24 01 25 25 sets
09 FEED OFF THE ARM JUKI MS-1190/1190M 37 02 39 39 sets
10 BUTTON HOLE M/C BROTHER LH4-B814-2 11 05 16 44 sets
BROTHER HE-800A 25 02 27
JUKI LBH-781 01 00 01
11 BUTTON SEWING M/C JUKI LK-1903A 16 01 17 47sets
BROTHER LK3-B438E 06 03 09
BROTHER BE-438B 04 00 04
BROTHER BE-438C 08 01 09
BROTHER BE-438D 08 00 08
12 BAR TACK M/C BROTHER JUKI KE-430/LK-1900 07 01 08 08 sets
13 PIN HOLE M/C STAGER SZ-25N 00 01 01 01 set
14 ZIG-ZAG STITCHING M/C PROTEX 02 00 02 02 set
15 SADDLE STITCH M/C JUKI SS-3888 01 01 02 02 sets
16 THREE NEEDLE CHAIN STITCH M/C NISHO NY-3830 03 03 03 sets
17 FRONT PLKT. CUTTING M/C NGAISHING NS-94-1 01 01 01sets
18 BLIND STITCH M/C TREASURE BS –101 01 01 02 02 sets
19 COLLAR BOTTOM CUTTING M/C KGP-586 06 01 07 07 sets
20 COLLAR FORMING M/C KGP-535 06 00 06 06 sets
21 STRAIGHT KNIFE CUTTING M/C KM / EASTMAN KS-AUV/629X 17 01 18 18 sets
22 BAND KNIFE CUTTING M/C DAC SUNG DS3050 05 00 05 05 sets
23 CLOTH DRILL M/C KM 04 00 04 04 sets
24 DIE CUTTING M/C 03 00 03 03 sets
25 FABRIC RELAXATION M/C LOCAL FRM-101 01 01 01 set
SL# MACHINE NAME BRAND MODEL BGL Sample & Others Qty Total Qty
26 FUSING M/C HASHIMA HPM – 600 B 01 00 01 07 sets
HASHIMA HP-600LCS 02 00 02
HASHIMA HP-450A 01 00 01
FIBLON HM – 450 01 00 01
FIBLON FA-700DS 01 00 01
NGAISHING NS-8934 01 00 01
KEUMSUNG KGP – 177- 8 00 00 00
27 SIDE SEAM FUSING M/C NGAISHING NS-8232 04 00 04 04 sets
28 FRONT PLACKET FUSING M/C NGAISHING NS-8233 01 00 01 01 set
29 ARM HOLE FUSING M/C NGAISHING NS-8230/335 06 01 07 07 sets
30 SLEEVE PLACKET FORMING M/C NGAISHING NS-2410 02 00 02 02 sets
31 NECK PRESS M/C FIBLON HBP-09 03 00 03 03 sets
32 FABRIC INSPECTION M/C TSSM 02 00 02 02 sets
33 METAL DETECTOR M/C LOCK/HASIMA 03 00 03 03 sets
34 HAND HELD NEEDLE DETECTOR HASHIMA HN-25 03 00 03 03 sets
35 THREAD SUCKER M/C TSSM/LOCAL 03 00 03 03 sets
36 GENERATOR CUMMINS 03 00 03 03 sets
37 SNAP BUTTON M/C ZUSUN CB-818 07 01 08 08 sets
38 END CUTTER M/C KM KC-02 03 00 03 03 sets
39 COMPRESSER 04 01 05 05 sets
40 AUTO. STRAPPING M/C UZU 03 01 04 04 sets
45 HEAT SEAL M/C 03 00 03 03 sets
46 CONE WINDER 03 03 06 06 sets
47 COLLAR TURNING M/C 06 00 06 06 sets
48 INTERLINING CUTTING M/C 00 01 01 01 set
49 SPOT WELDING M/C 00 01 01 01 set
50 BOILER 03 00 03 03 sets
51 BUTTON TESTING SOLUTION SAFGUARD 01 00 01 01 set
52 INTER LOCK FLAT BED SIRUBA 00 01 01 01 set
53 PF-PULLAR 06 00 06 06 sets
54 RIBBON CUTTING M/C LOCAL 03 00 03 03 sets
55 LIGHT BOX VERIVAID 01 00 01 01 set
56 GSM TESTING M/C 00 01 01 01 set
57 NUMBERING M/C 12 00 12 12 sets
Total No. of  Machines = 940 125 1065 Sets

 

 

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